Blog
Industry insights, flooring tips, and company updates
Industry Insights
How to Choose the Right Flooring for Your Food Processing Facility
A comprehensive guide to evaluating urethane concrete, epoxy, and other flooring options for food processing environments.
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Project Spotlight
Weekend Shutdown: 4,800 SF Juice Facility Floor in 50 Hours
How our crew installed two flooring systems across a Florida juice processing facility in a single weekend — zero production downtime.
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Compliance
Understanding USDA Flooring Requirements for Food Plants
What you need to know about USDA and FDA flooring regulations for food and beverage processing facilities.
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Project Spotlight
Shutdown Season: 4,200 SF Floor Replacement Over Christmas
Our crew replaced a delaminated production floor with SaniCrete STX stainless steel reinforced cementitious urethane during the Christmas shutdown — on time, no delays.
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In the News
SaniCrete Featured in ProFood World Magazine
Tyler Kwasny discusses how to make plant infrastructure work smarter with SaniPatch DIY kits and SaniCrete STX flooring in ProFood World's December issue.
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Project Spotlight
Thanksgiving Shutdown: Spice Room & Chemical Room Renovation
Our crew transformed a food processing facility's Spice Room and Chemical Room with SaniCrete STX, VR curbing, and SaniCoat topcoats during Thanksgiving shutdown.
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Project Spotlight
Weekend Blitz: 3,000 SF Poultry Facility Floor in 48 Hours
Demo Saturday, SaniCrete STX installed Sunday, plant back in production Monday. 3,000 square feet of poultry processing floor replaced in a single weekend.
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Events
SaniCrete at the Fortrex Food Safety Workshop
Keith Kwasny presented on hygienic flooring solutions at the Fortrex Food Safety Workshop in North Little Rock. Face-to-face collaboration with food safety professionals.
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From the Field
You Can Never Have Too Much Caution Tape
Caution tape, warning signs, DO NOT ENTER — and someone still walks across the wet floor. A lighthearted look at jobsite realities in food processing.
Read More →We'll Be There This Weekend
Floors don't fail on convenient schedules. How SaniCrete delivers same-weekend turnaround — call Monday, installed by the weekend.
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Project Spotlight
Coffee Processing Facility — SaniCrete SL Installation
3/8" SaniCrete SL cementitious urethane with broadcast to rejection finish for a coffee processing facility. Clean, seamless, USDA-compliant.
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Case Study
One Year Later: Poultry Facility Engine Room Floor
Zero standing water. Zero floor failures. Over a year in, and the SaniCrete STX floor still looks nearly identical to day one.
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Services
Non-Slip Line Striping for Facility Safety
Crisp, high-visibility non-slip line striping that keeps traffic moving and people safe. Loading docks, warehouses, and production areas.
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Project Spotlight
SaniCrete STX Installation at Food Processing Facility
From surface prep to finished floor — the attention to detail shows in the result. 3/8" SaniCrete STX cementitious urethane for a longtime client.
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Project Spotlight
Bulletproof Chemical Storage Flooring — 1,200 SF
Chemical-resistant flooring built to handle harsh acids and aggressive cleaning compounds. SaniCrete SL with SaniCoat 250CR topcoat.
Read More →Why Slip Resistance Matters in Food Processing Facilities
OSHA statistics, coefficient of friction, testing methods, and practical advice for specifying slip-resistant flooring in wet processing environments.
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Industry Insights
Red or Gray? Choosing Your SaniCrete STX Floor Color
Both seamless, durable, and USDA compliant. When to choose red vs. gray for your food processing facility.
Read More →Understanding Thermal Shock Resistance in Industrial Flooring
Why standard epoxy cracks under temperature swings and how cementitious urethane handles -40°F to 275°F environments.
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Project Spotlight
Before & After: Poultry Processing Washdown Area
Sometimes patching just isn't enough. Complete floor replacement in a poultry processing washdown area with SaniCrete STX.
Read More →Cementitious Urethane vs. Epoxy: Which Is Right for Your Facility?
Head-to-head comparison of thermal shock, chemical resistance, moisture tolerance, cost, and when to use each system.
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Project Spotlight
Floor Restoration: SaniCrete SL with Antimicrobial Topcoat
Worn flooring restored with SaniCrete SL, VR cove base, and SaniCoat 200 epoxy with Ultra Fresh antimicrobial additive.
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Project Spotlight
No Obstacle Too Challenging: STX in Low Clearance Areas
SaniCrete STX installed under heavy processing equipment in tight spaces — around the clock to meet the washdown schedule.
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Project Spotlight
Full Floor Renovation: STX & VR Curbing Throughout
From delaminated disaster to seamless, USDA-compliant surface. Jackhammered old flooring, scarified substrate, installed STX with 2" cant cove curbing.
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Project Spotlight
The SaniCrete Difference: Why Clients Keep Coming Back
Repeat business is the ultimate validation. Another production area transformed with STX and VR curbing for a long-standing food processing client.
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Industry Insights
Balancing Slip Resistance & Cleanability in Food Processing
Higher texture means better traction but harder cleaning. Smoother means easier sanitation but slip risk. How do you find the right balance?
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Company Culture
The Details Matter: How We Protect Your Facility
Before we mix a single batch, we protect your facility with plastic sheeting and cardboard. The only thing we leave behind is a new floor.
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Industry Insights
Your Floor Shouldn't Be a Bacteria Breeding Ground
Standing water creates ideal conditions for bacterial growth. Proper floor sloping eliminates pooling and keeps your facility audit-ready.
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Project Spotlight
1,621 SF Beef Processing Facility Floor Upgrade
From delaminated epoxy to SaniCrete SL with colored quartz broadcast for maximum slip resistance. Complete transformation with slope correction.
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Project Spotlight
Loading Dock Floor Repair: Don't Let It Be Your Weak Point
Loading docks take constant abuse from heavy traffic and daily operations. This one went from delaminated disaster to seamless, durable surface.
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Industry Insights
The Hidden Champion of Flooring Success: Surface Preparation
Without proper surface preparation, even the best coatings will fail. Scarification, shot blasting, and diamond grinding — why each matters.
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Project Spotlight
More Than Just Floors: Complete Facility Transformation in 7 Days
3,500 SF production room — new drains, curbing, walls, and STX flooring — all completed in a 7-day holiday shutdown.
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Project Spotlight
Food Safety From the Ground Up: 2,652 SF Dairy Brick Replacement
Failing dairy brick replaced with SaniCrete SL, SaniBulk polymer concrete, 6" cove base, and quartz broadcast at a midwestern dairy processor.
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Project Spotlight
Floor & Drain Replacement: 2,295 SF Production Room
Full floor removal, 4 new round top drains, STX with broadcast, VR curbing, and SaniCoat 200 sealcoat.
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Project Spotlight
5,600 SF Floor Installation in 48 Hours
Rapid turnaround without compromising quality. 5,600 square feet of production flooring installed in one weekend.
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Product Spotlight
SaniCrete STX: The Complete Flooring Solution
Patented helically twisted stainless steel reinforcement for unmatched impact, abrasion, chemical, and thermal shock resistance.
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Project Spotlight
Midwest Dairy Brick Renovation: 30 Yards of Demo
Massive dairy brick removal — 30-yard dumpster of demo material — followed by SaniCrete SL with sloped flooring and radius cove base.
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Project Spotlight
Solving Severe Chemical Corrosion: SL + SaniEster
50% sulfuric acid and 67% nitric acid destroyed this floor. SaniCrete SL with SaniEster vinyl ester topcoat solved the problem.
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Project Spotlight
Emergency Chemical Storage Floor Repair in 48 Hours
New collection sump, containment curb, and SaniCrete SL — from call to completion in two days.
Read More →Ready to Upgrade Your Facility's Flooring?
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