Our Process

One company handles everything — from consultation to completion

The SaniCrete Approach

We keep it simple and we keep it in-house

Most of our projects, you'll work with the same person from the first phone call through the final walkthrough. That's how we prefer to do it — one point of contact who knows your facility, your schedule, and your floor.

Every product we install is our own formulation. We handle all surface preparation with our own equipment and crews, and install every floor ourselves. No subcontractors, no middlemen. When something needs to get done, we handle it.

Every project is different. The prep method, the coating system, the finish, the timeline — it all depends on the facility. A dairy plant replacing decades-old brick is a completely different job than a chemical storage room that needs containment curbing and acid-resistant topcoats. That's why the process starts with understanding your facility, not pushing a one-size-fits-all solution.

That in-house control means faster response times and better communication. We've completed emergency repairs in 48 hours and full facility renovations over a single holiday weekend. When you only have one company to call, things move.

SaniCrete in-house dry mixer equipment used to manufacture proprietary flooring systems

How We Work

Same process every time — it's what keeps things on track

01

Site Visit & Consultation

We come to your facility and walk the floor with you. We look at what's there now, talk through the chemicals you're using, your traffic patterns, drainage, washdown schedule, and any problem areas. Every facility is different and this is where we figure out what yours actually needs.

02

System Recommendation & Proposal

Every area of your facility has different demands, and we spec each one accordingly. A kill floor with heavy impact and constant washdowns might call for steel-reinforced STX with aggressive aggregate. A chemical storage area handling concentrated acids might need SL with a vinyl ester topcoat. A loading dock might just need a quick patch and recoat. You get a detailed proposal with products, timeline, and pricing for your specific situation.

03

Scheduling Around Your Production

We work around your schedule, not the other way around. Weekends, holidays, planned shutdowns — we fit the project into whatever window works for your operation. We've installed 5,600 SF in a single weekend and completed full facility renovations over holiday shutdowns.

04

Surface Preparation

Prep is where most flooring jobs go wrong, and it's where we spend the most time getting it right. Some jobs need full scarification. Others need full jackhammer removal of old brick and mortar bed down to clean concrete. Others need shot blasting or diamond grinding. Some need 30 yards of demo material hauled out before we can even start. We also handle slope correction, drain work, and substrate repairs with our polymer concrete. All equipment runs on HEPA-filtered vacuums — in a food facility, airborne dust is a contamination risk.

05

Installation

The install looks different on every project. Some get a full build-up with polymer concrete fill, cementitious urethane base, aggregate broadcast, cove base, and sealcoat. Others need containment curbing, collection sumps, or specialized topcoats for chemical resistance. Everything is hand-troweled to the correct slope. We protect your facility with plastic and cardboard before any material gets mixed.

06

Walkthrough & Warranty

We walk the finished floor with you before we leave. Every drain, every curb, every transition. We back our work with a 5-year warranty on materials and workmanship. A lot of our clients have been working with us for years — we're always a phone call away.

Why Prep Matters

It's the most important part of any flooring job

Doesn't matter how good the product is — if the prep isn't right, the floor won't last. Most coating failures come down to inadequate surface preparation. The coating doesn't bond properly, moisture gets underneath, and the floor starts coming up.

We use three primary methods depending on what the substrate needs:

  • Scarification — Rotating cutters that remove existing coatings and create a mechanical profile. Our go-to for most food processing floors.
  • Shot Blasting — Steel shot to clean and profile the concrete. Works well for large open areas.
  • Diamond Grinding — Controlled material removal for specific surface profiles.

All of our equipment runs on HEPA-filtered vacuums. In a food facility, airborne dust is a contamination risk — we treat the space accordingly, even during demo.

The In-House Advantage

One company handles the whole thing

Our Products

We don't sell one product for every situation. We have a full line of flooring systems, each developed for specific conditions — and we know which one your facility needs.

We Prep

Our crews handle all surface preparation with our own equipment. The people doing the prep know what the floor system needs.

We Install

Same company from the first trowel pass to the last. No subcontractors, no hand-offs.

We Stand Behind It

5-year warranty on materials and workmanship. We can do that because we control the whole process.

Ready to Get Started?

We'll walk your facility and give you a straight answer on what your floor needs.

Schedule a Site Visit →