Completed Projects
Every completed project story currently published from SaniCrete field posts and project spotlights.
From the Field
Brick Holds Up. Grout Doesn't.
Old brick came out, the slab was re-sloped, and a seamless STX and SaniCoat floor went back in.
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From the Field
Put the Floor in Before the Equipment
A weekend SaniCrete STX installation kept Monday's equipment move on schedule.
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From the Field
The Storm Passed. The Crew Went Back to Work.
Everyone was safe when a tornado hit this new dairy jobsite, and the crew returned to finish the floor.
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From the Field
Test Patch First
A small test patch led to a 3,100 sq ft SaniCrete STX floor for a meat processor over Labor Day weekend.
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From the Field
The Tile Floor Didn't Get the Memo
A changed forklift route, failed tile, and a 12-hour SaniCrete STX repair inside a food plant traffic path.
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From the Field
Not Every Floor Needs a Tear Out
A repeat dairy customer, a tight shutdown window, and a SaniQuartz resurface where the base still had life left.
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From the Field
Chicken Not Included
A winery slot drain install, a fast-moving jobsite inspector, and why drains and resinous floors are cleaner when one crew owns the details.
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From the Field
Three Days, Back on Schedule
The second blast freezer and cooler floor from a full plant shutdown, re-sloped, deepfilled, and rebuilt with SaniCrete STX.
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From the Field
Lost a Day, Kept the Schedule
A four-day freezer floor shutdown became three, so the crew rebuilt more than 3,500 SF without costing the plant production.
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From the Field
Made to Spec
A new dairy build called for an 8 inch cove base with a 2 inch radius, so the crew had the right trowels made.
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From the Field
Topcoat When It Fits
A food manufacturing floor using SaniCrete STX at 3/8 inch, sealed with SaniCoat where the finish fit the plant.
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From the Field
Support Spaces Matter
Locker rooms, breakrooms, and cafeteria areas still need clean, sanitary, slip resistant floors built for daily use.
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Project Spotlight
20,000 SF of STX Before the Lines Move In
Phase 1 of a food processing expansion: SaniCrete STX installed on open concrete before production equipment moved in.
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From the Field
One Night to Rebuild a Dairy Receiving Bay
A dairy receiving bay needed new flooring without missed deliveries. The crew worked the one-night window and had it back by morning.
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From the Field
Too Small to Bother With? There's No Such Thing
A patch in a single cooler gets the same dedication we bring to a 100,000 SF install. Small food plant floor repairs still matter.
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From the Field
Hidden Delamination in Food Plant Floors
A floor can look fine on top while hollow voids and failed bond hide underneath. We removed the failed system and rebuilt it with STX.
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From the Field
From Worn Out to Washdown Ready
A patched production corridor was delaminating in a daily washdown environment. We rebuilt it with SaniCrete STX.
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From the Field
The Best Floors Are the Boring Ones
A SaniCrete floor installed in 2014 at a cheese processor is still performing through lactic acid, caustic washdowns, and thermal shock.
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Project Spotlight
Durable Does Not Have to Mean Ugly
About 4,000 SF of SaniCrete STX installed over the Memorial Day shutdown in a food processing space.
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Project Spotlight
Failed Dairy Brick Under Conveyors: Weekend SaniCrete STX Repair
Failed brick, low clearance conveyors, and one weekend shutdown. We removed the root problem, rebuilt slope with SaniBulk, and capped it with STX.
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From the Field
Food Plant Floor Audit Problems: What Should Be There Instead
Failed patches and exposed aggregate near drains can become audit problems. SaniCrete STX with VR cant cove is built for washdown environments.
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From the Field
Elevated Floor, No Easy Access: SaniCrete STX and VR Cove Install
Every bag and piece of equipment hoisted up by chain fall. Slow start, clean finish. STX 3/8 inch gray with S-40 quartz and VR cove around the perimeter.
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Project Spotlight
SaniCrete Partners with Ross Industries on Demo Room Flooring in Midland, VA
World-class meat and poultry processing equipment deserves a floor built to match. SaniCrete delivers for Ross Industries.
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Project Spotlight
Cooler to Processing Area: Poultry Client Expands with SaniCrete
Old cooler, new processing area. When our poultry client needed to expand, they called SaniCrete for the flooring.
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From the Field
How SaniCrete STX Is Installed: Hand Troweled Cementitious Urethane Flooring for Food Processing
A closer look at why hand troweling cementitious urethane out of buckets is still the best method for installing high-performance food plant floors.
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Project Spotlight
Before and After: Chemical Room Flooring at an Ohio Cheese Processing Facility
SaniCrete STX with a chemical resistant top coat delivers lasting protection where harsh chemicals hit the floor daily at this Ohio cheese facility.
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Project Spotlight
20-Year Client, Brand New Oven Room
7,000 SF of SaniCrete STX for a longtime client who brought us with him to a new plant. Phase 2 adds VR curbing with cant cove.
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Project Spotlight
Why "Just Coat Over It" Fails: 3,400 SF Meat Processing Floor Restoration
Years of coating over failing floors created layers of bacteria-harboring buildup. See how we restored this Idaho facility with SaniCrete STX in one weekend.
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Project Spotlight
Weekend Shutdown: 4,800 SF Juice Facility Floor in 50 Hours
How our crew installed two flooring systems across a Florida juice processing facility in a single weekend — zero production downtime.
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Project Spotlight
Shutdown Season: 4,200 SF Floor Replacement Over Christmas
Our crew replaced a delaminated production floor with SaniCrete STX stainless steel reinforced cementitious urethane during the Christmas shutdown — on time, no delays.
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Project Spotlight
Thanksgiving Shutdown: Spice Room & Chemical Room Renovation
Our crew transformed a food processing facility's Spice Room and Chemical Room with SaniCrete STX, VR curbing, and SaniCoat topcoats during Thanksgiving shutdown.
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Project Spotlight
Weekend Blitz: 3,000 SF Poultry Facility Floor in 48 Hours
Demo Saturday, SaniCrete STX installed Sunday, plant back in production Monday. 3,000 square feet of poultry processing floor replaced in a single weekend.
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From the Field
You Can Never Have Too Much Caution Tape
Caution tape, warning signs, DO NOT ENTER — and someone still walks across the wet floor. A lighthearted look at jobsite realities in food processing.
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Project Spotlight
Coffee Processing Facility - SaniCrete SL Installation
3/8" SaniCrete SL cementitious urethane with broadcast to rejection finish for a coffee processing facility. Clean, seamless, USDA-compliant.
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Case Study
One Year Later: Poultry Facility Engine Room Floor
Zero standing water. Zero floor failures. Over a year in, and the SaniCrete STX floor still looks nearly identical to day one.
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Project Spotlight
SaniCrete STX Installation at Food Processing Facility
From surface prep to finished floor — the attention to detail shows in the result. 3/8" SaniCrete STX cementitious urethane for a longtime client.
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Project Spotlight
Bulletproof Chemical Storage Flooring - 1,200 SF
Chemical-resistant flooring built to handle harsh acids and aggressive cleaning compounds. SaniCrete SL with SaniCoat 250CR topcoat.
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Project Spotlight
Before & After: Poultry Processing Washdown Area
Sometimes patching just isn't enough. Complete floor replacement in a poultry processing washdown area with SaniCrete STX.
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Project Spotlight
Floor Restoration: SaniCrete SL with Antimicrobial Topcoat
Worn flooring restored with SaniCrete SL, VR cove base, and SaniCoat 200 epoxy with Ultra Fresh antimicrobial additive.
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Project Spotlight
No Obstacle Too Challenging: STX in Low Clearance Areas
SaniCrete STX installed under heavy processing equipment in tight spaces — around the clock to meet the washdown schedule.
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Project Spotlight
Full Floor Renovation: STX & VR Curbing Throughout
From delaminated disaster to seamless, USDA-compliant surface. Jackhammered old flooring, scarified substrate, installed STX with 2" cant cove curbing.
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Project Spotlight
The SaniCrete Difference: Why Clients Keep Coming Back
Repeat business is the ultimate validation. Another production area transformed with STX and VR curbing for a long-standing food processing client.
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Project Spotlight
1,621 SF Beef Processing Facility Floor Upgrade
From delaminated epoxy to SaniCrete SL with colored quartz broadcast for maximum slip resistance. Complete transformation with slope correction.
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Project Spotlight
Loading Dock Floor Repair: Don't Let It Be Your Weak Point
Loading docks take constant abuse from heavy traffic and daily operations. This one went from delaminated disaster to seamless, durable surface.
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Project Spotlight
More Than Just Floors: Complete Facility Transformation in 7 Days
3,500 SF production room with new drains, curbing, walls, and STX flooring, all completed in a 7-day holiday shutdown.
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Project Spotlight
Food Safety From the Ground Up: 2,652 SF Dairy Brick Replacement
Failing dairy brick replaced with SaniCrete SL, SaniBulk polymer concrete, 6" cove base, and quartz broadcast at a midwestern dairy processor.
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Project Spotlight
Floor & Drain Replacement: 2,295 SF Production Room
Full floor removal, 4 new round top drains, STX with broadcast, VR curbing, and SaniCoat 200 sealcoat.
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Project Spotlight
5,600 SF Floor Installation in 48 Hours
Rapid turnaround without compromising quality. 5,600 square feet of production flooring installed in one weekend.
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Project Spotlight
Midwest Dairy Brick Renovation: 30 Yards of Demo
Massive dairy brick removal with a 30-yard dumpster of demo material, followed by SaniCrete SL with sloped flooring and radius cove base.
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Project Spotlight
Solving Severe Chemical Corrosion: SL + SaniEster
50% sulfuric acid and 67% nitric acid destroyed this floor. SaniCrete SL with SaniEster vinyl ester topcoat solved the problem.
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Project Spotlight
Emergency Chemical Storage Floor Repair in 48 Hours
New collection sump, containment curb, and SaniCrete SL — from call to completion in two days.
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